Bucket Elevator for lifting the sand/cement/gypsum powder/stone in china
Chain Cement Gravel Vertical Bucket Elevator Producer In China
Introduction for bucket elevator :
Bucket elevator is widely used in mining, metallurgy, building materials, coal, hydropower and other industries to vertically lift bulk, granular, powdered materials with a diffuse pressure of less than 250 ºC, such as ore, coal, coke, cement, stone sand etc.
Working Principle for bucket elevator :
The hopper scoops the material from the storage below, and as the conveyor belt or chain is raised to the top, it flips down around the jacking wheel, and the bucket elevator dumps the material into the receiving tank. The transmission belt of the bucket elevator with transmission is generally made of rubber belt, which is installed on the transmission drum under or above and the reversing drum above and below. Chain driven bucket elevators are generally equipped with two parallel transmission chains, with a pair of transmission sprockets above or below, and a pair of directional sprockets below or above. Bucket elevators are generally equipped with a housing to prevent dust from flying in the bucket elevator.
Widely usage for bucket elevator :
1)Metallic and Non-Metallic ores like Bauxite. Coal. Rock products. Sand. Gravel, Powder with ρ<1.5t/m3 ,like Cement. Gypsum. Limestone.
2).Food powder like Sugar. Flour. Coffee, Salt, Grain
3).Chemical Processing products like Fertilizers. Phosphates Agricultural Lime. Soda Ash.
4).Pulp and Paper products like,Wood Chips.
Advantages for bucket elevator :
- 1. The bucket elevator adopts flow-in feeding, induced unloading and large-capacity hopper-intensive assembly.
- 2. With a wide range of applications, bucket elevators can be used not only for powdered and small granular materials, but also for materials with large grinding ability.
- 3. There is no need to use bucket to dig materials, extrusion and collision rarely occur between materials, and mechanical wear is reduced, The service life is long.
- 4, Good operation reliability, the advanced design and manufactured method ensure the reliability of the machine, and the fault-free time > 20,000 hours.
- 5. The utility model has the advantages of simple structure, small footprint, reliable work and convenient use and maintenance.
Bucket Elevator Structure:
The bucket elevator is mainly composed of traction parts, buckets, driving device, head, barrel, base and so on.
- Traction Parts: there are 2 kinds of traction parts: belt and chain. Belt is generally divided into cotton rubber belt, nylon belt, steel belt. The chain mainly includes HL, forged ring chain, forged square chain as well as plate chain.
- Buckets: carbon steel, stainless steel and polypropylene materials can be selected according to material characteristics.
- Driving Device: the driving device consists of drive drum (or sprocket), motor, reducer, coupling,backstop and driving platform.
- Head: it is composed of head wheel, head shell, discharge port and transmission device. The bucket elevator will install an anti-reverse device on the head wheel shaft toprevent material blockage caused by equipment failure in the process of operation.
- Base: it is composed of machine base shell, bottom wheel, tensioning device, feed hopper and induction devices.
Technical Parameter for TD Belt/TH Ring Chain /NE Plate Chain Bucket Elevator
| Model |
TD160 |
TD250 |
TD315 |
TD400 |
| Bucket type |
Q |
h |
zD |
Sd |
Q |
h |
zD |
Sd |
Q |
h |
zD |
Sd |
Q |
h |
zD |
Sd |
| Conveyor volume |
5.4 |
9.6 |
9.6 |
16 |
12 |
22 |
23 |
35 |
17 |
30 |
25 |
40 |
24 |
46 |
41 |
66 |
| (m3/h) |
| Bucket wide (mm) |
160 |
250 |
315 |
400 |
| Bucket Volume (L) |
0.5 |
0.9 |
4.2 |
1.9 |
1.3 |
2.2 |
3 |
4.6 |
2 |
3.6 |
3.8 |
5.8 |
3.1 |
5.6 |
5.9 |
9.4 |
| Bucket Distance (mm) |
280 |
350 |
360 |
450 |
400 |
500 |
480 |
560 |
| Belt Wide (mm) |
200 |
300 |
400 |
500 |
| Bucket Speed (m/s) |
1.4 |
1.6 |
1.6 |
1.8 |
| Material max size (mm) |
25 |
35 |
45 |
55 |
| Model |
TD500 |
TD630 |
TD160 |
TD250 |
TD350 |
TD450 |
| Bucket type |
Q |
h |
zD |
Sd |
h |
zD |
Sd |
Q |
S |
Q |
S |
Q |
S |
Q |
S |
| Conveyor volume |
38 |
70 |
58 |
92 |
85 |
89 |
142 |
4.7 |
8 |
18 |
22 |
25 |
42 |
50 |
72 |
| (m3/h) |
| Bucket wide (mm) |
500 |
630 |
160 |
250 |
350 |
450 |
| Bucket Volume (L) |
4.8 |
9 |
9.3 |
15 |
14 |
14.6 |
23.5 |
0.65 |
1.1 |
2.6 |
3.2 |
7 |
7.8 |
14.5 |
15 |
| Bucket Distance (mm) |
500 |
625 |
710 |
300 |
400 |
500 |
640 |
| Belt Wide (mm) |
600 |
700 |
200 |
300 |
400 |
500 |
| Bucket Speed (m/s) |
1.8 |
2 |
1 |
1.25 |
1.25 |
1.25 |
| Material max size (mm) |
60 |
70 |
25 |
35 |
45 |
55 |
| TH Chain Bucket Elevator Model |
TH160 |
TH200 |
TH250 |
| Hopper Type |
ZH |
SH |
ZH |
SH |
ZH |
SH |
| Capacity/(m³/h) |
15.77 |
24.97 |
17.87 |
28.6 |
31.43 |
48.19 |
| Hopper |
Volume (L) |
1.2 |
1.9 |
1.5 |
2.4 |
3.0 |
4.6 |
| |
Interval (mm) |
500 |
| Chain |
Round Steel Diameter*Pitch(mm) |
14*50 |
| |
Single Load(KN) |
≥190 |
| Hopper Running Speed/(m/s) |
1.2 |
1.2 |
1.2 |
| Drive Sprocket Rotation Speed(r/min) |
69.71 |
63.22 |
44.11 |
| Conveying largest size(mm) |
20 |
25 |
30 |
Note: Above Chart is technical parameter table for TH 160, 200, 250 chain bucket elevator. The hopper volume is the water volume, 100% filled.
| Link Chain Bucket Elevator Model |
TH315 |
TH400 |
TH500 |
TH630 |
| Hopper Type |
ZH |
SH |
ZH |
SH |
ZH |
SH |
ZH |
SH |
| Capacity/(m³/h) |
35 |
59 |
58 |
93 |
81 |
130 |
145 |
210 |
| Hopper |
Volume (L) |
3.75 |
6 |
5.9 |
9 |
9.3 |
15 |
15 |
24 |
| Interval (mm) |
512 |
688 |
| Chain |
Round Steel Diameter*Pitch(mm) |
φ18*64 |
φ22*86 |
| Single Load(KN) |
≥320 |
≥480 |
| Hopper Running Speed/(m/s) |
44 |
37.6 |
39.7 |
35.8 |
| Conveying largest size(mm) |
35 |
40 |
50 |
60 |
| Item |
Conveying capacity (m³/h) |
Hopper |
Max aggregate diameter (mm) |
Spindle speed (r/s) |
Material bulk density (t/m³) |
Max hoisting height (m) |
Power (kw) |
| Volume (L) |
Bucket chain pitch (mm) |
Hopper width (mm) |
Bucket speed (m/s) |
| NE15 |
10~15 |
2.5 |
203.2 |
250 |
0.5 |
40 |
15.54 |
0.6~2.0 |
35 |
1.5~4 |
| NE30 |
18. 5~31 |
7.8 |
304.8 |
300 |
0.5 |
55 |
16.45 |
0.6~2.0 |
50 |
1.5~11 |
| NE50 |
35~60 |
14.7 |
304.8 |
300 |
0.5 |
60 |
16.45 |
0.6~2.0 |
45 |
1.5~18.5 |
| NE100 |
75~110 |
35 |
400 |
400 |
0.5 |
70 |
14.13 |
0.6~2.0 |
45 |
5.5~30 |
| NE150 |
112~165 |
52.2 |
400 |
600 |
0.5 |
90 |
14.13 |
0.6~2.0 |
45 |
5.5~45 |
| NE200 |
170~220 |
84.6 |
500 |
600 |
0.5 |
100 |
10.9 |
0.6~1.8 |
40 |
7.5~55 |
| NE300 |
230~340 |
127.5 |
500 |
600 |
0.5 |
125 |
10.9 |
0.6~1.8 |
40 |
11~75 |
| NE400 |
340~450 |
182.6 |
600 |
700 |
0.5 |
130 |
8.3 |
0.6~1.8 |
30 |
18.5~90 |
| NE500 |
450~550 |
260.9 |
700 |
700 |
0.5 |
140 |
7.1 |
0.6~1.8 |
30 |
30~110 |
| NE600 |
550~660 |
330.2 |
700 |
700 |
0.5 |
150 |
7.1 |
0.6~1.8 |
30 |
37~132 |
| NE800 |
680~830 |
501.3 |
800 |
800 |
0.5 |
165 |
6.2 |
0.6~1.8 |
30 |
~160 |
How To Choose A Bucket Elevator:
Choosing a right bucket elevator can greatly improve productivity. We recommend to choose bucket elevator from six aspects:
1. Original Information
Before purchasing a bucket elevator, it is necessary to confirm some basic information before selecting the appropriate model:
(1)Material type, material characteristics, including particle size, loose density, temperature, humidity, viscosity, grindability, etc.
(2)The actual conveying capacity and the height to be lifted.
2. The Choice of Buckets
The choice of buckets is mainly based on the humidity and viscosity of the material. The shallow bucket is suitable for conveying materials with poor moisture and fluidity, while the deep bucket is suitable for transporting materials with dry and good fluidity.
3. The Choice of Traction Parts
The traction parts of the bucket elevator is an important part to realize the material lifting, which is generally determined according to the elevation of the user and the temperature of the material.
Belt bucket elevator has higher rotational speed and lower cost, but the strength of the belt is low and the lifting height is not large. On the contrary, chain bucket elevator can lift the materials with larger block size and higher temperature.
4. Material loading Mode
The material loading mode of bucket elevator is mainly divided into two types: Cut-Out type and Flow-In type, the choice of both mainly depends on the characteristics and running speed of the materials.
The cut-out type is mainly used for conveying powder, granular and small bulk materials without grinding or semi-grinding, with a high running speed of 0.8-2.0m/s; The flow-in type is used for conveying bulk and grinding materials. The running speed is low and generally does not exceed 1m/s.
5. Material Unloading Mode
The material unloading mode of bucket elevator is divided into centrifugal unloading and gravity unloading, which is selected according to material characteristics, running speed and traction parts types.
Centrifugal unloading is suitable for transporting powdery, granular and small bulk materials with good fluidity, and is mainly used in belt bucket elevator.
Gravity unloading is suitable for transporting bulk and grinding materials, and is suitable for vertical or inclined bucket elevator with continuous arrangement of buckets, the running speed of buckets is about 0.4-0.6m/s.
6. Installation Mode
The installation mode of bucket elevator needs to be based on the on-site conditions of users, and vertical bucket elevators are usually used. The inclined bucket elevator is used only when the vertical bucket elevator can not meet the special requirements, because the supporting device needs to be added when the tilt angle is too large, which makes the structure complicated.
We also provide the spare parts of bucket elevator ,under:
Why Choose Us?
1. Quality Price
We have been in this field over 20 years, so we have great advantage in good quality with competitive price.
2. Test
Top production test equipment and production equipment to guarantee the product quality.Our product can totally meet SGS, BV, CIQ etc. test.
3.Packing
Wooden Box Package with fit for sea ship .
4. Transport
The products can be transported by big shipping company, we buy Insurance Policy for every client.
5. Service
We offer specialized logistic service including export declaration,customs clearance and every detail during shipment. This makes us able to offer you one-stop service from the order to the products transported to your hand.
FAQ
1: What is the condition to provide a correct offer ?
Kindly provide the filling material size ,density and capacity ,then we will offer it accordingly.
2: What is your acceptable payment term?
L/C,T/T,Western Union.
3: How about the validity of the offer?
Usually our offer is valid for 1 month. However, validity might vary between different products.
4: What documents you provide?
Usually, we provide Commercial Invoice, Packing List, Bill of lading, and Origin Certificate. Please let us know if you need additional documents.
5: What is loading port?
Usually loading port is Qingdao port, besides, Shanghai Port, Lianyungang Port is totally no problem for us, and also we can ship from other ports as your requirement.
QUAN HUA Group headquartered is located in Jinan, the city of springs, it is a large-scale enterprise integrating production, scientific research, sales, import and export trade. The company was established in 2003. Our factory covers an area of 200,000 square meters and a building area of 120,000 square meters, with 300 employees, It is now constructing an overall framework ,three major industries is mainly of construction machinery,chemical machinery, supplemented are installation and construction.We also import and export chemical material for our different clients in the world wide.
The construction machinery includes dry mixed mortar production line and equipment, putty powder production line, concrete mixing plant and equipment, block forming machine and conveyor machine, packaging equipment, automatic wall plastering machine, sprayer machine, etc.. Chemical machinery includes grinding, dispersing, stirring, mixing equipment for products such as coatings and adhesives.Chemical Material includes the mineral processing reagents,isopropanol, n-propanol, polyurethane and plastic chemical raw materials, additives and otherchemical products.
QUANHUA company has got the SGS,ISO9001,CE etc.international cerificate. So the machine's quality and service is best .
With superb workmanship, advanced technology and high-quality services, the QUAN HUA brand are popular in the industry and exported to Malaysia, Vietnam, Russia, Kazakhstan, Uzbekistan, Mongolia, Qatar, Algeria, Egypt and other countries. Has won the customer's support and trust.
In the future, Hoping that QUANHUA brand will provide best quality and advanced products and services for customers around the world . Welcome friends from all over the world to visit my factory and give us more chose to cooperate with you .
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