Simple 5tph Dry Mix Mortar Equipment Machine/Small Dry Mortar Plant /3-5 T/H Simple Dry Mix Mortar Plant/ Tile Adhesive Mortar Mix Plant
Introduction of Simple Dry Mortar Plant
QH-30 Simple Type Dry Mortar Mixer Plant,it is stepped horizontal (applicable to low plant), excellent performance, simple operation, cover an area of an area small, less unit labor (2-3), high material mixing uniformity, high production efficiency, is a rational configuration, high cost performance, low maintenance cost, and ideal of powder and granular materials production equipment.
Main configuration of Simple Dry Mortar Plant
The simple dry mortar plant configuration is under: big Angle spiral feeding machine, small platform without gravity mixing machine (lanceolatus), product packaging hoist, surge bin, automatic measurement, electrical control cabinet, filter (optional), etc.
Mixer features: biaxial bidirectional mixing hand fork type, make the material movement within the body is boiling, otherwise thin knife drum type fiber dispersion shaft, high speed dispersion fiber, in a relatively short period of time effective mixing of material and fiber.
Technical Parameters for Simple Dry Mortar Plant :
| Model |
The total power (kw) |
The mixer volume(L) |
Production(t/h) |
Size (LXWXH)
(mm) |
| QH-301 |
22.5 |
1500 |
3-5 |
4800x3200x3500 |
| QH-302 |
26.5 |
' 2000 |
5-8 |
5200x3500x3600 |
| QH-303 |
29 |
3000 |
8-12 |
5500x3800x3800 |
Different Type Of Dry Mortar Production Line :
| Mode |
Capacity |
Area |
Height |
Note |
| Simple |
1-15t/h |
40m2 |
5-10m |
Manual batching and Packing |
| Basic |
5-15t/h |
40-60m2 |
6-10m |
Manual batching,automatic packing |
| Semi-automatic Serial |
5-15t/h |
40-80m2 |
8-12m |
Automatic batching of coarse material,manual batching of additive,automatic packing |
| Semi-automatic Tower |
5-50t/h
|
40-100m2 |
10-25m |
Automatic batching of coarse material ,manual batching of additive,automatic packing |
Fully Automatic Serial
|
5-100t/h |
60-500m2 |
10-25m |
Automatic batching of all raw material and packing |
The investment for different types of Small Dry Mortar Production Line :
Simple type with manual batching and packing ,the invest is lower ;
Semi-auto type with Automatic batching of coarse material,manual batching of additive, automatic packing,the cost is mid invest;
Full-auto type with Automatic batching of raw material and packing,the invest is higher .
So kindly chose best model of tile adhesive mortar plant according to your budget and factory size .
Main configuration for Tile Adhesive Mortar Plant :
Sand Drying Plant
Using alloy steel plate, wear 3-4 times than ordinary steel plate.Reducing occupation by 50% compare with single cylinder dryer.Final output moisture is ensured to be 0.5-1% or less.Used for river sand ,sea sand etc. ,containing water more .
The Mixer Machine Type
We have different types of mixer machine ,under:
Horizontal ribbon mixer machine is high efficiency, fast mixing material characteristics. Inside and outside ribbon is driven by the mixing shaft, mix the material in the big scope,Ribbon make the material move in the opposite direction . So that the material cycle flow in the horizontal and vertical direction .Due to the above agitation, the material is homogeneously mixed in a short time.
Our company's horizontal ribbon mixer is with its stirring in two forms, stirring form depends on the production process or the outlet form.The discharge port is located in the middle of the cylinder,the inner ribbon push the material on both sides of the cylinder, and the outer ribbon is pushed material along the cylinder wall toward the center of the cylinder; the discharge port is set on the side of the cylinder, the inner ribbon push the material away from the discharge side.
Horizontal ribbon mixing machine is used for solid-solid (powder and powder) mixed,
Solid-liquid (powder and liquid) mixing and drying operations, can also be used for the reaction set Prepared.Horizontal ribbon mixing machine is also widely used in various industries powder and particles and other materials mixed combined, chemical, cosmetics, fine chemicals, fertilizers, pesticides, metallurgy, mining, building materials,Ceramics, refractories, dry powder mortar, food, feed, paint, dyes and other powder, solid with liquid, solid and pulp material mixing equipment, can be continuous operation , the material operation compared with the other mixer machine ,it is much high precision, mixing speed fast, no separation and other special point.
SS ribbon mixer machine used in powder mixing
Property Characteristic:
1.The material in the two-layer spiral belt driven with a unique effect, sports flat Stable, noise at the end, long life and other advantages;
2.The mixing speed is fast : the general powder material mixing time is about 10 minutes ,Generally not more than 30 minutes.
3. Low energy consumption: It is the general mixer's 1/2 - 3/5.
4. Can be sealed operation, reliable rotation, easy maintenance.
5.The device can be set spray device, the cylinder made of jacket form.
Working principles of Plough Shear Mixer Machine/dry blender mixer machine :
Plough shear mixer is a single shaft compulsory mixing equipment. Several pieces of plough shears are installed on the main shaft in dislocation and continuously, which avoid the mixing dead zone in structure. When operating, material in mixer tank move following the direction of the continuous vortex centrifugal force generated by the continuously blending plough shears, thus to achieve scattering, dispersing and fast mixing of material.
Special material like fiber or some damp agglomerate material, high speed chopper can be installed inside mixer tank to scatter, dispense these materials with combination of plough shear mixing agitator.
The high speed choppers are positioned at the barrel side downward angle of 45 degrees of the plough shear mixer, the chopper heads stretch into the barrel. During mixing, materials are driven to the effective range of the chopper, and sheared in high speed by it.
WZ Double shaft paddle mixer
Working Principle:
Double shaft paddle mixer is a batch mixer with two counter-rotating shaft that are equipped with ten paddles, they overlap each other following the driven unit, Blades generate centrifugal force during high speed rotation, spilling the material to the upper part in the barrel, then material falling down (the vertex of material is in a so-called instant no-gravity state). Driven by the blades, material is mixed back and forth; also sheared and separated by the meshing space between the twin shafts; fast and evenly mixed in the end.
Widely Usage:
WZ Series Double shaft mixer is widely applied in dry mix mortar production line ,powder mixer line chemical, biological, and construction material production.It can mix powder, mortar ,granule, and fiber with evenly and efficiently . So it is also called dry blender mixer machine ,dry mortar mixer machine .
Packing System
1.Computerized metering device, weighing accuracy achieve 99.9%.
2.Flexible packing form, adopt with valve mouth packing machine,open mouth packing machine, jumbo bag packing machine,suitable for packing both powder material and granular materials≤5mm.
Screw Conveyor
Screw Conveyor is the essential equipment of dry mortar mixer plant ,concrete mixing plant,which plays important role in the product line.It is suitable for all industries such as building material, chemical industry, power industry, metallurgy, coal industry and grain industry and for horizontal or tilted transportation for powdery, granular and small lump materials such as coal, dust, residue, cement and grain which their temperature is less than 200ºC. Screw conveyor is not suitable for materials with perishable, big viscosity and easily caked.
| Model |
Screw diameter |
Screw pitch |
n---rotation speed(r/min), allowable deviation<10% |
| Q---volume(m3/h), fill-factor=0.33 |
| (mm) |
(mm) |
n |
Q |
n |
Q |
n |
Q |
n |
Q |
| LS160 |
160 |
112 |
112 |
8 |
90 |
7 |
71 |
6 |
50 |
4 |
| LS200 |
200 |
100 |
100 |
14 |
80 |
12 |
63 |
10 |
50 |
7 |
| LS250 |
250 |
90 |
90 |
24 |
71 |
20 |
56 |
16 |
45 |
13 |
| LS315 |
315 |
80 |
80 |
34 |
63 |
26 |
50 |
21 |
40 |
16 |
| LS400 |
355 |
71 |
71 |
64 |
56 |
52 |
45 |
41 |
36 |
34 |
| LS500 |
400 |
63 |
63 |
100 |
50 |
80 |
40 |
64 |
32 |
52 |
| LS630 |
450 |
50 |
50 |
145 |
40 |
116 |
32 |
94 |
25 |
80 |
| LS800 |
500 |
40 |
40 |
208 |
32 |
165 |
25 |
130 |
20 |
110 |
| LS1000 |
600 |
32 |
32 |
300 |
25 |
230 |
20 |
180 |
16 |
150 |
Bucket elevator
1.Bucket elevator is one of the most widely used vertical conveying equipment.
2.It's suitable for powder and granular material (such as limestone, cement clinker, plaster power, coal) vertical transport.
3.There is TD belt type ,TH chain Type ,NE plate chain type ,we could chose best model for you according to lifting material and density ,height .
| Model |
TD160 |
TD250 |
TD315 |
TD400 |
| Bucket type |
Q |
h |
zD |
Sd |
Q |
h |
zD |
Sd |
Q |
h |
zD |
Sd |
Q |
h |
zD |
Sd |
| Conveyor volume |
5.4 |
9.6 |
9.6 |
16 |
12 |
22 |
23 |
35 |
17 |
30 |
25 |
40 |
24 |
46 |
41 |
66 |
| (m3/h) |
| Bucket wide (mm) |
160 |
250 |
315 |
400 |
| Bucket Volume (L) |
0.5 |
0.9 |
4.2 |
1.9 |
1.3 |
2.2 |
3 |
4.6 |
2 |
3.6 |
3.8 |
5.8 |
3.1 |
5.6 |
5.9 |
9.4 |
| Bucket Distance (mm) |
280 |
350 |
360 |
450 |
400 |
500 |
480 |
560 |
| Belt Wide (mm) |
200 |
300 |
400 |
500 |
| Bucket Speed (m/s) |
1.4 |
1.6 |
1.6 |
1.8 |
| Material max size (mm) |
25 |
35 |
45 |
55 |
| Model |
TD500 |
TD630 |
TD160 |
TD250 |
TD350 |
TD450 |
| Bucket type |
Q |
h |
zD |
Sd |
h |
zD |
Sd |
Q |
S |
Q |
S |
Q |
S |
Q |
S |
| Conveyor volume |
38 |
70 |
58 |
92 |
85 |
89 |
142 |
4.7 |
8 |
18 |
22 |
25 |
42 |
50 |
72 |
| (m3/h) |
| Bucket wide (mm) |
500 |
630 |
160 |
250 |
350 |
450 |
| Bucket Volume (L) |
4.8 |
9 |
9.3 |
15 |
14 |
14.6 |
23.5 |
0.65 |
1.1 |
2.6 |
3.2 |
7 |
7.8 |
14.5 |
15 |
| Bucket Distance (mm) |
500 |
625 |
710 |
300 |
400 |
500 |
640 |
| Belt Wide (mm) |
600 |
700 |
200 |
300 |
400 |
500 |
| Bucket Speed (m/s) |
1.8 |
2 |
1 |
1.25 |
1.25 |
1.25 |
| Material max size (mm) |
60 |
70 |
25 |
35 |
45 |
55 |
Control System
1. Remote monitoring, cloud data collection and diagnosis, intelligent fault diagnosis.
2.There are touch screen type and button type .
Guarantee for Tile Adhesive Mortar Plant :
Our company 's plant uses medium high-grade configuration, first class design and best install service ,operation equipment lifetime is not less than 10 years, other equipment lifetime is about 15-20 years.So pls don't hesitate to contact us for more details ,our team will give u our best attention asap .
FAQ:
- 1.What's the capacity for the dry mortar mixer plant?-------------------------2 to 100 T/H
2.What's your raw materials?-----------------------Cement , sand, Fly ash/GGBS,and Additive material kinds (Mineral admixture,Chemical additives kinds)
- 3- What's the usage of the final products?-------------Dry mortar for Plastering and masonry work or others ,There are more than 16 kinds of mortar and this line can produce about five of them. If you want to produce even more,we can also offer.
4- How do you want to packing the final products?-----------
Automatic packing In HDPE/ Paper bags and through Transit mixers,valve mouth bag packer ,open mouth bag packer or jumbo bag packer machine .
5-Where is the production line build?------------indoor or outdoor .
Vertical type:the height of this line is big more investment of steel supporting structure
Block type: needing more factory area but less steel supporting structure
Workshop type: install in a workshop and the height is within the workshop height
Tower type : the line is smooth and need less workers ,Height is higher and cost is higher
6-How many invest do you want ?-----------
Simple type with manual batching and packing ,the invest is lower ;
Semi-auto type with Automatic batching of coarse material,
manual batching of additive, automatic packing,the cost is mid invest;
Full-auto type with Automatic batching of raw material and packing,the invest is higher .
7-How longer our machine could use ?-------------
Our company uses medium high-grade configuration, operation equipment is not less than 10 years, other equipment 15-20.
8-How longer the machine need to repair and maintenance the machine ?What is the fee ?-------------------
In addition to add lubricating oil regularly, no other fees.
9-Could you provide us to install service ?-----------
Yes ,we could provide install service in your local with our engineer or teach in our factory .
10-When will you start the plant please?---------
If you have plan ,we could arrange you to visit our production line from old clients.
11- What is the terms payment and delivery time ?-------
T/T ,Or L/C ; The delivery time is about 20-30days after receiving advance payment.
12- Do you have any International Certificate ?-------
ISO 9001 and CE certificate
13.What kinds service does QH group provide ?-
- I.Pre-Sales:Work as your technical assistant, special design for you according to your land, construct condition and other requirement.
- II.Sales:
1.Install and debug equipment according to contract;
2.After sales engineer will help you do prepare works for the first start up and debug for you;
3.In the working site, we supply operation and serviceman training for free. Besides, we can make sure operator can get hold of usage, working requirement, correct maintain way and diagnose remove correctly when machine broke down.
III. After-Sales:
1.Inspect machine regularly, remind user maintain machine.
2.Update control system for free.
3.We will visit and repair for free when machine break down during warranty period.Guarantee spare parts also free delivery to your door.
14-What should we do if machine do not work any more?
We will send technicians for guiding Installation, Commissioning,Trial Production while training the technicians of customer after the equipment arrived at the site;Normally our equipment do not have big problem.The Technicians of customer can take care of it with our help if any problem occur.We usually recommend customers to purchase part of Spare Parts as backup.Our company has more than Thirty years experiences for producing Block Making Machine with stable and reliable Equipment Quality.
Introduction of our QUANHUA GROUP :
QUAN HUA Group headquartered is located in Jinan, the city of springs, it is a large-scale enterprise integrating production, scientific research, sales, import and export trade. The company was established in 2003. The factory covers an area of 200,000 square meters and a building area of 120,000 square meters, with 300 employees, It is now constructing an overall framework ,three major industries is mainly of construction machinery, supplemented are installation and construction.
Shandong QuanHua Import and Export Co., Ltd. is the export subsidiary of QuanHua Group. It upholds reliable quality, perfect technical support, timely after-sales service, and integrates design, export and installation. The main products includes construction machinery, chemical machinery and construction materials. The construction machinery includes dry mixed mortar production line and equipment, putty powder production line, concrete mixing plant and equipment, stabilized soil mixing station, packaging equipment, automatic wall plastering machine, sprayer machine, etc..
Our factory have standard production workshop ,have the German technology and inspectioin equipment .Our photos are under:
Welcome your side to visit our factory !
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